High-Speed Cutter baumannperfecta 80
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High-Speed Cutter 80
Best suitable for sheets such as paper, board or even films and foils, rubber, leather, sandpaper and many other materials in the form of piles or in single. In addition to their outstanding mechanical basic concept, user-friendly operation and high safety standards are significant features of baumannperfecta high-speed cutters. Being in worldwide use, baumannperfecta products are not only employed as single machines but are also integrated in cutting systems.
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The Cutpit
The baumannperfecta Cutpit offers particular convenience for the processing of various cutting jobs. Depending on what kind and extent of the work they have to do, users can choose among three different operating modes. Being the central control element, the user interface of the touch screen can thus be matched to individual needs. Clearly understandable symbols make the machine easy and intuitively to operate. All working processes before, during and after cutting can be centrally monitored and evaluated. This guarantees you a smooth and efficient workflow and is a significant building block for an economic production process.
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The ServoDrive
The baumannperfecta ServoDrive guarantees precise positioning of the cutting material by a servo-based linear backgauge drive system.
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The cutting table
The slotless baumannperfecta cutting table facilitates gentle stock handling and prevents paper dust or debris building up in the mechanical system. Its cladded surface of corrosion-free stainless steel protects the machine from wear and damage.
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Safety
Double self-testing of clamping pressure settings or light guard reliability in the safety computer guarantees a safe workflow.
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Control and electronic systems
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Straight 2 cut (S2C)Is the most easy, fastest and efficient way to automatically create a cutting program directly on the cutter.
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Cuttronic - Software for the utilization of CIP3/4 data
Cuttronic allows you to create your own cutting programs. CIP3/4 data that is in conformity with the relevant standards can be directly transferred from the pre-press stage to the machine control where it will be processed. This does not require any additional PC. You can use a USB stick, an Ethernet port (LAN) or a wireless device (WLAN) to transfer such CIP3/4 data to the machine.
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CuttronicPlus - Software with a cutting program generator
This cutting program generator is an additional Cuttronic plug-in. You can use it for externally revising your cutting programs and integrate them into your workflow.
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Management Information System (MIS)
The integration of the cutting process into a superior MIS serves for efficient planning and calculation of the production process.
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Straight 2 cut (S2C)
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Knives and cutting sticks
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Carbide-tipped knives, special knives, cutting sticks
PERFECTA carbide-tipped knives are ideal for the processing of various materials. Compared with standard HSS knives, carbide-tipped knives are extremely resistant and guarantee longer lifetimes. We also offer the corresponding cutting sticks that match to the knives.
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Knife cleaning device
When you cut pressure-sensitive paper or film adhesive residues can stick to the knife. The knife cleaning device - a strip of felt soaked with some releasing agent and located in the clamp - moistens the knife back before each cut, thus preventing adhesives from sticking to the knife. For a clamp provided with such a knife cleaning device, you should use a special knife with a non-stick back.
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Optimized cutting cycle
Premature knife starting and releasing the clamp from the pile after the knife has completed the cut serve for optimizing the cutting cycle. Thus, repetitions can be made at a time that is up to 25 per cent shorter.
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Hold-down with blowing air in front of the knife
The air blast hold-down in front of the knife prevents the parts of the pile just cut off from dislodging, slipping off or interlacing by gently fixing them during the cutting process. The air keeps away from the knife any cutting waste that is persisting or building up. This hold-down in front of the knife is especially suitable for cutting jobs that include repetitions.
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Controllable knife speed
When particularly hard materials such as aluminium offset printing plates are being cut a lot of heat is generated along the cutting edges. This can lead to fusion or burring. To guarantee a perfect cut even for especially hard and brittle materials the cutting speed can be reduced. This means slowing down the main motor speed from 1500 rpm to 1000 rpm. Alternatively, you can control the cutting speed in an infinitely variable manner through a potentiometer or in individual steps you select on the touch screen. In this connection, both the cutting width and the pile height may be restricted.
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Carbide-tipped knives, special knives, cutting sticks
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Cutting tables
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Enlarged side tables
Enlarged side tables offer more room and space for working on the guillotine. This is, above all, of advantage for loading and unloading or for buffering and packaging the material just cut.
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Micro-perforated air tables
This novel air bed technology ensures smooth and gentle handling and enables you to easily move your stock over the table. No longer using the previous valves with their sealing balls guarantees particularly gentle handling of the material without leaving any marks on it. These new micro-perforated air tables are provided with some 350 openings per square metre. They can be connected to a pressurized-air supply system.
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Automatic waste removal unit - AWR
Simple four-side trimming or many small bleed cuts produce a lot of waste that must be removed during cutting. This is what the automatic waste removal unit is intended for. During the cutting process, the front table opens, and the waste automatically separates from the material cut off and is disposed of into a container or by a conveyor located under the table. The front table opening speed can be chosen in an infinitely variable manner. A lowerable front table (P 92, P 115, P 132) along the cutting line is an important instrument if you want to collect small cut piles, for example, onto pieces of board. A vacuum produced in the lowerable front table can help you to fix the piece of board you want to pile the finished material onto.
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Working height lift
The working height can be changed to 950 mm.
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Front table extension
To handle large formats you can enlarge the front table area by transfer corners and swinging, pneumatically operated flaps.
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Rear table extension
For the PERFECTA 168 TS high-speed guillotine, it is possible to replace the standard 1680 mm rear table with an extended one that is 2000 mm long. This serves for feeding wider piles onto the rear table, or is of advantage if you wish to split large-format stock.
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Hinged rear table guardings
PERFECTA high-speed guillotines have a closed acrylic glass hood as a standard feature. To facilitate cleaning of the rear table and the knife back, the machines can be provided with a hinged alternative for the rear table.
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Enlarged side tables
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Clamping system
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Clamp stroke limitation
This is to limit the clamp lift after cutting. This facility is efficient for low or medium pile heights. This clamp stroke limitation facility is especially suitable for cutting jobs that include repetitions.
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Widened clamp
The wide clamp covers a larger surface of the pile to be clamped. This type of clamp is 200 mm wide (standard width: 80 mm). Thus, the clamp will get firmer grip of smooth or wavy material for a precise cut.
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Narrow false clamp
This false clamp ensures improvement in cutting extremely small formats such as business cards. The minimum cut is 47 mm. The control system will automatically recognize the minimum dimension possible.
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Foam pad for false clamp
The foam pad serves for compensating height differences in the stock along the cutting line, for example, in wavy or particularly hard materials such as plastics. Thus, the clamping force will distribute uniformly over the entire cut. This guarantees precise cutting even of hard or uneven materials.
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Clamping pressure minimizer
Bulky materials such as corrugated cardboard or foam can suffer damage when being cut as a result of too high a clamping pressure. The clamping pressure minimizer prevents such damage.
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Clamp stroke limitation
